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當(dāng)傳統(tǒng)生產(chǎn)線還在為效率與品質(zhì)掙扎時,金緯機(jī)械以全自動板材擠出生產(chǎn)線掀起行業(yè)**!從冰箱到潔具制造,我們的設(shè)備用硬核技術(shù)+智能自動化賦能每一塊板材!
When traditional production lines struggle with efficiency and quality, JWELL Machinery revolutionizes the industry with fully automated sheet extrusion lines! From refrigerators to sanitary ware manufacturing, our equipment empowers every sheet with cutting-edge technology + intelligent automation!
金緯機(jī)械提供國內(nèi)**大產(chǎn)量低能耗高智能ABS、HIPS、PMMA冰箱板、潔具板生產(chǎn)線,生產(chǎn)線配備集中自動供料系統(tǒng);螺桿轉(zhuǎn)速跟隨壓力自動閉環(huán)從而保證生產(chǎn)過程中模具出料的穩(wěn)定;三輥伺服電機(jī)間隙自動調(diào)整,用運動相對應(yīng)的位置的控制方式實現(xiàn)自動定位,精度高;根據(jù)不同型號規(guī)格的制品實現(xiàn)在線修邊裁斷廢邊收集和免修邊功能,機(jī)械手自動堆垛和大卷徑收卷機(jī),實現(xiàn)了高程度的自動化生產(chǎn)功能,**的降低生產(chǎn)成本并提高了產(chǎn)品品質(zhì),深受廣大客戶的歡迎。
JWELL Machinery offers domestically leading production lines for refrigerator panels and sanitary ware panels made of ABS, HIPS, and PMMA, featuring high output, low energy consumption, and high intelligence. The production lines are equipped with a centralized automatic feeding system. The screw rotation speed automatically forms a closed - loop with the pressure, ensuring stable die discharge during the production process. The gaps of the three - roll servo motors are automatically adjusted, and automatic positioning is achieved through the control method corresponding to the movement position, with high precision. Based on products of different models and specifications, functions such as online trimming, cutting, waste edge collection, and edge - free trimming are realized. There are also automatic robotic stacking and large - diameter winding machines, achieving a high degree of automated production. This significantly reduces production costs and improves product quality, making the production lines highly popular among customers.
Four Core Technologies
自動供料系統(tǒng) :金緯機(jī)械精心打造的板材擠出生產(chǎn)線,在國內(nèi)處于****地位。其具備大產(chǎn)量、低能耗、高智能的**優(yōu)勢,尤為值得一提的是配備了先進(jìn)的集中自動供料系統(tǒng)。該系統(tǒng)能夠依據(jù)生產(chǎn)線的實時需求,**、高效地輸送各類原材料,有效避免人工供料可能出現(xiàn)的誤差與延誤。不僅極大提升了整體生產(chǎn)效率,還進(jìn)一步保障了生產(chǎn)過程的穩(wěn)定性與連續(xù)性,為企業(yè)實現(xiàn)大規(guī)模、高質(zhì)量的板材生產(chǎn)筑牢堅實基礎(chǔ) 。
Automatic feeding system: JWELL Machinery has meticulously crafted a sheet extrusion production line that holds an absolute leading position in China. It features remarkable advantages such as high output, low energy consumption, and high intelligence. Notably, it is equipped with an advanced centralized automatic feeding system. This system can accurately and efficiently convey various raw materials according to the real-time needs of the production line, effectively avoiding errors and delays that may occur in manual feeding. It not only greatly improves the overall production efficiency but also further ensures the stability and continuity of the production process, laying a solid foundation for enterprises to achieve large-scale and high-quality sheet production.
螺桿轉(zhuǎn)速自動閉環(huán):在板材擠出生產(chǎn)線中,螺桿轉(zhuǎn)速自動閉環(huán)系統(tǒng)發(fā)揮著關(guān)鍵作用。生產(chǎn)時,壓力傳感器實時監(jiān)測模具出料壓力,數(shù)據(jù)反饋至控制系統(tǒng),自動調(diào)節(jié)螺桿轉(zhuǎn)速。壓力高時,螺桿轉(zhuǎn)速相應(yīng)降低;壓力低時,則提升轉(zhuǎn)速,由此確保模具出料始終保持穩(wěn)定,大幅提升產(chǎn)品質(zhì)量與生產(chǎn)效率 。
Automatic closed-loop control of screw rotation speed: In the sheet extrusion production line, the automatic closed-loop system for screw speed plays a crucial role. During production, the pressure sensor continuously monitors the die discharge pressure. The data is then fed back to the control system, which automatically adjusts the screw speed. When the pressure is high, the screw speed decreases accordingly; when the pressure is low, the speed increases. This ensures stable die discharge at all times, significantly improving product quality and production efficiency.
三輥伺服電機(jī)自動調(diào)整:金緯機(jī)械的板材擠出生產(chǎn)線,三輥伺服電機(jī)自動調(diào)整系統(tǒng)表現(xiàn)**。該系統(tǒng)可依據(jù)生產(chǎn)工藝要求,智能且**地自動調(diào)整三輥伺服電機(jī)間的間隙。在調(diào)整過程中,運用先進(jìn)的運動對應(yīng)位置控制技術(shù),電機(jī)能依據(jù)預(yù)設(shè)程序,自動定位到理想位置,定位精度極高。這不僅保障了板材在輥壓成型時的尺寸**度與表面平整度,還極大提升了生產(chǎn)線的自動化水平與生產(chǎn)效率,助力企業(yè)生產(chǎn)出更***的板材產(chǎn)品 。
Automatic adjustment of the three-roll servo motor:In the JWELL Machinery sheet extrusion production line, the automatic adjustment system of the three-roll servo motor performs outstandingly. This system can intelligently and precisely adjust the gaps between the three-roll servo motors automatically according to the requirements of the production process. During the adjustment process, it uses advanced motion-corresponding position control technology. The motors can automatically position themselves to the desired positions according to the preset program, with extremely high positioning accuracy. This not only ensures the dimensional accuracy and surface flatness of the sheet during the rolling and forming process but also greatly improves the automation level and production efficiency of the production line, helping enterprises produce higher-quality sheet products
自動化功能多樣:在金緯機(jī)械的板材擠出生產(chǎn)線中,自動化功能展現(xiàn)出豐富的多樣性。生產(chǎn)過程中,系統(tǒng)能夠依據(jù)不同型號規(guī)格的制品,**實現(xiàn)修邊裁斷操作,并同步完成廢邊收集工作,針對部分特殊制品還可達(dá)成免修邊功能,減少加工工序。同時,搭配高性能機(jī)械手自動堆垛,將成品有序堆疊,以及大卷徑收卷機(jī)高效處理卷材,全程高度自動化。這不僅極大降低了生產(chǎn)成本,還**提升產(chǎn)品品質(zhì),為企業(yè)創(chuàng)造更大價值。
Diverse automation functions:In the sheet extrusion production line of JWELL Machinery, the automation functions demonstrate rich diversity. During production, the system can accurately perform trimming and cutting operations according to different product specifications, and simultaneously complete waste edge collection. For some special products, the edge-free trimming function can be achieved, reducing processing procedures. At the same time, it is equipped with high-performance robotic arms for automatic stacking, orderly stacking finished products, and large-diameter winding machines for efficient processing of coils. The whole process is highly automated. This not only greatly reduces production costs but also significantly improves product quality, creating greater value for enterprises.
Main technical specification
Multi-Industry Applications
在現(xiàn)代工業(yè)生產(chǎn)中,板材因用途**而扮演著重要角色。潔具板,作為衛(wèi)浴領(lǐng)域的關(guān)鍵材料,被大量應(yīng)用于浴缸、淋浴房、蒸汽房以及洗臉盆的制造,助力打造舒適且耐用的衛(wèi)浴空間。廣告板則活躍于各類商業(yè)與公共場景,像指示導(dǎo)向牌、胸標(biāo)牌、機(jī)械標(biāo)牌,以及廣告裝潢、室內(nèi)裝飾等,通過精美的呈現(xiàn)吸引受眾目光。箱包板憑借其優(yōu)良特性,成為制造各種拉桿箱、行李箱、休閑包等箱包的理想之選,為出行提供便利。汽車板在汽車行業(yè)用途多元,涵蓋汽車車頂、儀表板、座椅靠板、車門板、窗框,乃至摩托車、沙灘車、代步車、高爾夫球車等的外殼,為車輛的安全與美觀提供保障。
In modern industrial production, sheets play an important role due to their wide range of applications. Sanitary ware sheets, as a key material in the bathroom field, are widely used in the manufacturing of bathtubs, shower rooms, steam rooms, and washbasins, helping to create a comfortable and durable bathroom space. Advertising sheets are active in various commercial and public scenarios, such as directional signs, name tags, machine signs, as well as advertising decoration and interior decoration, attracting the attention of the audience through exquisite presentation. Luggage sheets, with their excellent characteristics, are the ideal choice for manufacturing various luggage such as trolleys, suitcases, and casual bags, providing convenience for travel. Automotive sheets have diverse uses in the automotive industry, covering car roofs, instrument panels, seat backrests, door panels, window frames, and even the outer shells of motorcycles, ATVs, mobility scooters, golf carts, etc., ensuring the safety and aesthetics of vehicles.
-30℃耐沖擊門膽/抽屜,適配海爾/美的標(biāo)準(zhǔn)!
Door liners, drawers with -30°C impact resistance, meeting Haier/Midea standards!
曲面無縫壓鑄浴缸,0滲漏高光澤
Seamless bathtub/shower molding, 0 leakage & high-gloss finish
抗UV儀表板,強(qiáng)度媲美金屬
UV-resistant dashboards, roof panels with metal-like strength
3秒激光裁切,成品率99.8%
99.8% yield rate with 3s laser trimming
Summarize
金緯機(jī)械憑借其全自動板材擠出生產(chǎn)線,持續(xù)鞏固在行業(yè)中的**地位。該生產(chǎn)線集多項前沿技術(shù)于一身,從**高效的集中自動供料,到智能穩(wěn)定的螺桿轉(zhuǎn)速閉環(huán)控制,以及精細(xì)入微的三輥伺服電機(jī)自動調(diào)整,無不彰顯其技術(shù)實力。金緯以這些**技術(shù)***為各行業(yè)賦能,在板材智造領(lǐng)域穩(wěn)穩(wěn)樹立起新**,注入整個行業(yè)大步邁向智能化的嶄新未來 。
Jwell Machinery continues to solidify its leading position in the industry with its fully automated sheet extrusion production lines. These production lines integrate multiple cutting-edge technologies. From the precise and efficient centralized automatic feeding system, to the intelligent and stable closed-loop control of screw rotation speed, and the meticulous automatic adjustment of the three-roll servo motors, each aspect demonstrates its strong technical strength.
Jwell Machinery empowers various industries in all aspects with these leading technologies, firmly establishing a new benchmark in the field of intelligent sheet manufacturing, and injecting the impetus for the entire industry to stride towards a brand-new intelligent future。